improve wall box integration
Signed-off-by: Thomas Klaehn <tkl@blackfinn.de>
This commit is contained in:
@@ -80,17 +80,40 @@ func (c *ChargerController) SetParams(p ChargingParams) error {
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switch p.Mode {
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case ModeOff:
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// Stop charging immediately, then restore RFID-gated access so the
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// car does not start charging automatically on next plug-in.
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// frc=0 (neutral after stopping) lets the RFID card still work at
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// the wallbox; acs=1 + nmo=false ensures RFID is mandatory.
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if err := setChargerFrc(c.host, 1); err != nil {
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log.Printf("charger ctrl: off frc: %v", err)
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}
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if err := setChargerNmo(c.host, false); err != nil {
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log.Printf("charger ctrl: off nmo: %v", err)
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}
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if err := setChargerAcs(c.host, 1); err != nil {
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log.Printf("charger ctrl: off acs: %v", err)
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}
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if err := setChargerFrc(c.host, 0); err != nil {
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log.Printf("charger ctrl: off frc0: %v", err)
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}
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c.setStatus("off")
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return setChargerFrc(c.host, 1)
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return nil
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case ModeGrid:
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if err := setChargerAmp(c.host, p.MaxAmp); err != nil {
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if err := c.enableCharging(p.MaxAmp); err != nil {
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return err
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}
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c.setStatus(fmt.Sprintf("grid %dA", p.MaxAmp))
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return setChargerFrc(c.host, 2)
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ctx, cancel := context.WithCancel(context.Background())
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c.mu.Lock()
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c.cancel = cancel
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c.mu.Unlock()
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go c.run(ctx)
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return nil
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case ModeSolar, ModeSolarBattery:
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// enableCharging is called by the first adjust() tick so the goroutine
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// can restart the session asynchronously if car=4.
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ctx, cancel := context.WithCancel(context.Background())
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c.mu.Lock()
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c.cancel = cancel
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@@ -100,6 +123,41 @@ func (c *ChargerController) SetParams(p ChargingParams) error {
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return nil
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}
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// enableCharging prepares the charger for a new session and starts it.
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// If the charger is in car=4 (complete) state the old session cannot be
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// re-used; a soft reset is required to clear it before starting fresh.
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func (c *ChargerController) enableCharging(amps int) error {
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st, err := fetchChargerStatus(c.host)
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if err != nil {
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return fmt.Errorf("charger unreachable: %w", err)
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}
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if st.Car == 4 {
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c.setStatus("resetting — previous session complete")
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if err := resetCharger(c.host); err != nil {
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return fmt.Errorf("reset: %w", err)
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}
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// Reset clears currentPhases so phase-switch logic starts fresh
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c.mu.Lock()
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c.currentPhases = 0
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c.mu.Unlock()
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}
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if err := setChargerNmo(c.host, true); err != nil {
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log.Printf("charger ctrl: nmo: %v", err)
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}
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if err := setChargerAcs(c.host, 0); err != nil {
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log.Printf("charger ctrl: acs: %v", err)
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}
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if amps > 0 {
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if err := setChargerAmp(c.host, amps); err != nil {
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return err
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}
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}
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if err := setChargerTrx(c.host); err != nil {
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log.Printf("charger ctrl: trx: %v", err)
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}
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return setChargerFrc(c.host, 2)
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}
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func (c *ChargerController) run(ctx context.Context) {
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c.adjust(ctx)
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ticker := time.NewTicker(10 * time.Second)
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@@ -119,32 +177,17 @@ func (c *ChargerController) adjust(ctx context.Context) {
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params := c.params
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c.mu.RUnlock()
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// ── Check stop targets ────────────────────────────────────────────────────
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if params.TargetKwh > 0 || params.TargetSoc > 0 {
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st, err := fetchChargerStatus(c.host)
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if err != nil {
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c.setStatus("charger unreachable")
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return
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}
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if params.TargetSoc > 0 && st.Soc > 0 && st.Soc >= params.TargetSoc {
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c.stopForTarget(fmt.Sprintf("car SOC %d%% reached", params.TargetSoc))
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return
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}
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if params.TargetKwh > 0 && st.SessionWh/1000.0 >= params.TargetKwh {
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c.stopForTarget(fmt.Sprintf("%.1f kWh target reached", params.TargetKwh))
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return
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}
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}
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// ── Query real-time power ─────────────────────────────────────────────────
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// Runs unconditionally before charger-status checks so that battPaused is
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// always current. Without this ordering, a car=4 early-return would prevent
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// the SOC recovery logic from ever running, leaving battPaused=true
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// permanently even after the battery fully recovers.
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var pvPower, batterySoc float64
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err := c.pool.QueryRow(ctx,
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if err := c.pool.QueryRow(ctx,
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`SELECT COALESCE(AVG(pv1_power + pv2_power), 0), COALESCE(AVG(battery_soc), 0)
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FROM inverter WHERE time > NOW() - '30 seconds'::interval`,
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).Scan(&pvPower, &batterySoc)
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if err != nil {
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).Scan(&pvPower, &batterySoc); err != nil {
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log.Printf("charger ctrl: inverter: %v", err)
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c.setStatus("db error")
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return
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@@ -175,6 +218,72 @@ func (c *ChargerController) adjust(ctx context.Context) {
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}
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}
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// Update battPaused before checking car state so that battery recovery
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// while the charger reports car=4 is detected and charging can resume.
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if params.Mode == ModeSolarBattery {
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hysteresis := params.Hysteresis
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if hysteresis == 0 {
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hysteresis = 5
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}
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resumeAt := float64(params.MinBatterySoc + hysteresis)
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c.mu.Lock()
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if !c.battPaused && batterySoc <= float64(params.MinBatterySoc) {
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c.battPaused = true
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} else if c.battPaused && batterySoc >= resumeAt {
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c.battPaused = false
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}
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c.mu.Unlock()
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}
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// ── Fetch charger status ──────────────────────────────────────────────────
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st, chargerErr := fetchChargerStatus(c.host)
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if chargerErr != nil {
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c.setStatus("charger unreachable — " + chargerErr.Error())
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// fall through: mode logic still runs; commands will be retried next tick
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} else {
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// car=1: no car connected — restore RFID-gated state and stop the loop.
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if st.Car == 1 {
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c.stopOnDisconnect()
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return
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}
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// car=4: previous session ended; a soft reset is the only way to clear
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// the transaction before a new session can start.
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// Exception: if a battery-SOC pause is still active (battery hasn't
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// recovered yet), do NOT restart — that would cause charge/stop toggling.
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if st.Car == 4 {
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c.mu.RLock()
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paused := c.battPaused
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c.mu.RUnlock()
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if !paused {
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c.setStatus("restarting — session complete")
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if err := c.enableCharging(0); err != nil {
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log.Printf("charger ctrl: session restart: %v", err)
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c.setStatus("session restart failed")
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}
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}
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return
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}
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if params.TargetKwh > 0 || params.TargetSoc > 0 {
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if params.TargetSoc > 0 && st.Soc > 0 && st.Soc >= params.TargetSoc {
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c.stopForTarget(fmt.Sprintf("car SOC %d%% reached", params.TargetSoc))
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return
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}
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if params.TargetKwh > 0 && st.SessionWh/1000.0 >= params.TargetKwh {
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c.stopForTarget(fmt.Sprintf("%.1f kWh target reached", params.TargetKwh))
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return
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}
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}
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}
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// Grid mode: current is fixed and already applied by enableCharging(); the
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// only job of the monitoring goroutine is car=1/4 detection above.
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if params.Mode == ModeGrid {
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return
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}
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// ── Compute desired charging watts ────────────────────────────────────────
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//
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// solar: track PV surplus (PV minus all home loads); auto-switch
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@@ -191,25 +300,19 @@ func (c *ChargerController) adjust(ctx context.Context) {
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desiredW = pvPower - housePower - barnPower
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case ModeSolarBattery:
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hysteresis := params.Hysteresis
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if hysteresis == 0 {
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hysteresis = 5
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}
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resumeAt := float64(params.MinBatterySoc + hysteresis)
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c.mu.Lock()
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if !c.battPaused && batterySoc <= float64(params.MinBatterySoc) {
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c.battPaused = true
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} else if c.battPaused && batterySoc >= resumeAt {
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c.battPaused = false
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}
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c.mu.RLock()
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paused := c.battPaused
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c.mu.Unlock()
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c.mu.RUnlock()
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if paused {
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if err := setChargerFrc(c.host, 1); err != nil {
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log.Printf("charger ctrl: batt pause: %v", err)
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}
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hysteresis := params.Hysteresis
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if hysteresis == 0 {
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hysteresis = 5
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}
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resumeAt := float64(params.MinBatterySoc + hysteresis)
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c.setStatus(fmt.Sprintf("paused — bat %.0f%% ≤ %d%% (resume at %.0f%%)", batterySoc, params.MinBatterySoc, resumeAt))
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return
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}
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@@ -281,6 +384,32 @@ func (c *ChargerController) adjust(ctx context.Context) {
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c.setStatus(fmt.Sprintf("%dA/%dph · %.0fW surplus · bat %.0f%%", amps, targetPhases, desiredW, batterySoc))
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}
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// stopOnDisconnect restores RFID-gated idle state and cancels the goroutine.
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// Called when car=1 (no car connected) is detected during a monitoring tick.
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func (c *ChargerController) stopOnDisconnect() {
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if err := setChargerFrc(c.host, 1); err != nil {
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log.Printf("charger ctrl: disconnect frc1: %v", err)
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}
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if err := setChargerNmo(c.host, false); err != nil {
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log.Printf("charger ctrl: disconnect nmo: %v", err)
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}
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if err := setChargerAcs(c.host, 1); err != nil {
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log.Printf("charger ctrl: disconnect acs: %v", err)
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}
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if err := setChargerFrc(c.host, 0); err != nil {
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log.Printf("charger ctrl: disconnect frc0: %v", err)
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}
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c.mu.Lock()
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c.params.Mode = ModeOff
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c.battPaused = false
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if c.cancel != nil {
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c.cancel()
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c.cancel = nil
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}
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c.mu.Unlock()
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c.setStatus("off — car disconnected")
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}
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func (c *ChargerController) stopForTarget(reason string) {
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if err := setChargerFrc(c.host, 1); err != nil {
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log.Printf("charger ctrl: stop: %v", err)
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